Automatic Battery Paper Blister Molding Sealing Machine

The Automatic Battery Paper Blister Molding Sealing Machine uses a flat-plate forming and sealing structure for half-cover carded blister packaging.

The packaging process starts with heating the PVC/PET sheet and forming the cavity. The formed blister is then cut and transferred to the chain plate, where the product is loaded and the printed paper card is positioned. Heat sealing bonds the blister to the card before the finished pack is discharged.

The main process is:

PVC/PET Heating → Blister Forming → Servo Traction → Blister Cutting → Scrap Collection → Blister Transfer → Product Loading → Paper Card Placement → Heat Sealing → Finished Pack Output

Manual product loading is included in the standard process, while the rest of the packaging operations are mechanically coordinated.

One Machine for Different Carded Products

Our Automatic Battery Paper Blister Molding Sealing Machine is suited to products with different shapes, sizes and packaging requirements.

The forming area and tooling can be selected according to the actual product dimensions and card layout.

This makes the Battery Paper Blister Molding Sealing Machine particularly relevant for manufacturers and contract packagers that handle more than one type of carded product.

Controlled Heating and Blister Forming

Consistent forming depends heavily on temperature stability and material traction.

The AC-600Machine uses separate heating power for the forming section and heat-sealing section, with temperature control managed through the machine's control system.

The forming section is rated at 3.5 kW × 2, while the heat-sealing section uses 4 kW of heating power.

The machine also monitors conditions such as:

● PVC material shortage

● Insufficient air pressure

● Electrical component faults

● Temperature-related abnormalities

When an abnormal condition is detected, the control system provides an alarm or stops the relevant operation to reduce the risk of defective packaging.

PLC Control with Production Monitoring

The AC-600 uses a Mitsubishi PLC control system with a touchscreen HMI.

The control interface provides functions including:

● Production counting

● Fault indication

● Maintenance reminders

● Starting password protection

● Temperature monitoring

● Machine status display

The alarm system helps operators identify problems such as material shortage, insufficient air pressure or electrical faults without checking every station manually.

Tooling Designed for Product Changeovers

Carded blister packaging rarely uses one universal mold. The blister cavity, cutting shape and sealing format normally change with the product.

The AC-600 therefore uses dedicated forming and die-cut tooling for different products.

The supplied tooling package includes:

● Forming mold

● Die-cut mold

● Blister transfer manipulator

● Heat-sealing upper mold × 1

● Paper card loader

● Heat-sealing bottom molds × 25

The standard mold configuration supports a 173 × 139 mm paper card with two cards per mold.

For other card dimensions or product layouts, KEDE can provide corresponding tooling according to the required packaging format.

Main Components

Selected electrical and motion-control components are sourced from established industrial brands.

The exact component configuration should be confirmed in the final machine quotation.

Machine Construction

The AC-600 frame is fabricated from welded steel plates and undergoes stress-relief treatment to improve structural stability.

Chrome-plated and stainless-steel surfaces are used on relevant contact areas. Precision-finished guide rails and transmission components help maintain smooth movement during forming, transfer and sealing.

This construction is intended for continuous industrial operation while keeping routine cleaning and maintenance manageable.

Technical Specifications

Packaging and Delivery

The Automatic Battery Paper Blister Molding Sealing Machine is protected with stretch film and secured on wooden pallets before shipment.

Standard delivery is scheduled within 60 days after down payment confirmation, subject to the final machine configuration and tooling requirements.

The AC-600 is supplied with CE certification.

FAQ

What products can the AC-600 package?

The machine is suitable for small and medium-sized products such as batteries, electronics, stationery, hardware, automotive parts, cosmetics, toys and other consumer goods requiring carded blister packaging.

What type of blister packaging does the Battery Paper Blister Molding Sealing Machine  produce?

It is designed for half-cover carded blister packaging, where a formed PVC/PET blister is heat-sealed to a paper card.

What is the maximum forming depth?

The maximum forming depth is 50 mm, subject to the product, material and mold configuration.

Can the machine handle different product sizes?

Yes. Forming and die-cut molds can be designed according to the product dimensions, blister shape and paper card size.

How many packs can the machine produce per hour?

The standard configuration can produce approximately 2,700 packs/hour with a two-card mold layout. Actual output varies with the product and mold configuration.

Can the paper card size be customized?

Yes. The tooling and card-loading arrangement can be adapted to different paper card dimensions and packaging layouts.

What material thickness can the machine handle?

The specified PVC/PET material thickness range is 0.15–0.5 mm.

What PLC is used in the Machine ?

The standard machine uses a Mitsubishi FX3G40MT PLC with a touchscreen HMI.

Is the Machine  available with CE certification?

Yes. The AC-600 is supplied with CE certification.

Can KEDE provide installation and after-sales support?

Yes. KEDE provides installation and testing assistance, warranty service and long-term technical support. On-site engineer service can also be arranged when required.