The Full servo high speed Continuous cartoning machine uses coordinated servo-controlled motion for product feeding, carton opening, insertion and closing, allowing these operations to run continuously rather than relying on repeated stop-and-start cycles. It can be integrated with upstream feeding, filling or inspection equipment and configured with options such as leaflet insertion, inkjet coding and hot-melt sealing. Its stainless-steel exterior also makes the machine suitable for pharmaceutical, cosmetic, food and other production environments where continuous output and hygienic construction are important.
High-speed cartoning is not simply a matter of increasing motor speed. At higher output, product transfer, carton opening and insertion need to remain synchronized throughout the production cycle.
The KDZ-300H uses a full-servo drive configuration to coordinate the main operating movements. This gives the machine greater control over product positioning and carton handling while maintaining a production speed of up to 280 boxes per minute.
For factories running long production shifts, the advantage is a more consistent packaging process rather than a high peak speed that cannot be maintained by the rest of the line.
|
Parameter |
Specification |
|
Model |
KDZ-300H* |
|
Cartoning Speed |
200–280 boxes/min |
|
Carton Size (L × W × H) |
70–180 × 35–80 × 14–50 mm |
|
Carton Board |
250–350 g/m² |
|
Leaflet Weight |
60–70 g/m² |
|
Unfolded Leaflet Size (L × W) |
80–250 × 90–170 mm |
|
Leaflet Folding |
1–4 folds |
|
Working Pressure |
≥0.6 MPa |
|
Air Consumption |
160–200 L/min |
|
Power Supply |
220V / 380V |
|
Motor Power |
5 kW |
|
Machine Dimensions |
4800 × 1600 × 1860 mm |
|
Machine Weight |
4500 kg |
The main value of a full-servo cartoner becomes more apparent as production speed increases.
The Full servo high speed Continuous cartoning machine coordinates the movements involved in product transfer and carton handling through servo-controlled operation. Instead of treating feeding, pushing and carton closing as independent mechanical actions, the machine is configured so that their timing corresponds to the required production cycle.
This is particularly important when the cartoner is connected to an upstream automated process. A mismatch between product arrival and carton availability can result in accumulation, missed products or unnecessary line stops.
For each project, KEDE can adjust the feeding arrangement according to the product characteristics, carton dimensions and required output.
The Full servo high speed Continuous cartoning machine can be configured for different products and packaging formats rather than being restricted to one fixed application.
Typical applications include pharmaceutical products such as blister packs, medicine bottles, vials, syringes and ointment tubes. Cosmetic and personal-care products can include lipstick, cream containers, roll-on products and bar soap. The same cartoning platform can also be adapted for individually wrapped food products, sachets, medical articles and selected electronic components.
The actual feeding method depends on product dimensions, orientation, surface characteristics and the way the product needs to enter the carton. Sample testing is therefore recommended before finalizing the machine configuration.
The standard KDZ-300H carton range is:
70–180 mm in length, 35–80 mm in width and 14–50 mm in height.
It supports carton board in the250–350 g/m² range. For applications using leaflets, the machine can accommodate60–70 g/m² paper with an unfolded size of80–250 × 90–170 mm and 1–4 folding operations.
For special carton dimensions, board characteristics or closure requirements, KEDE can review the carton samples and determine whether tooling or station adjustments are required.
A high-speed cartoner is rarely installed as an isolated machine. Its performance depends on how well it communicates mechanically with the equipment before and after it.
The KDZ-300H can be configured with:
● Product infeed matched to the upstream conveyor or processing machine
● Leaflet folding and insertion
● Inkjet coding for batch, date or lot information
● Hot-melt glue sealing
● Product orientation and feeding assemblies
● Downstream carton discharge arrangements
● Special carton handling configurations
The purpose of these options is not to add unnecessary equipment. KEDE selects the required configuration according to the customer's actual packaging process.
The Full servo high speed Continuous cartoning machine is suitable for production environments where automated carton packaging needs to keep pace with upstream equipment.
The machine can be configured for blister packs, medicine bottles, vials, syringes, ointment tubes and similar pharmaceutical products.
It can handle carton packaging requirements for lipstick, cream containers, roll-on products and other personal-care items.
Suitable configurations are available for wrapped products, portion packs, sachets and other individually packaged food products.
The platform can also be adapted for selected medical articles, household products and small packaged components according to their dimensions and feeding characteristics.
Before shipment, the cartoning machine is assembled, adjusted and tested according to the agreed machine configuration.
The inspection covers the main operating functions, including:
|
Test Area |
Main Check |
|
Carton feeding |
Carton blank pickup and opening |
|
Product feeding |
Product positioning and transfer |
|
Insertion |
Product entry into carton |
|
Folding |
Carton flap movement and forming |
|
Sealing |
Tuck or glue closure where applicable |
|
Continuous operation |
Speed and operating stability |
|
Safety |
Guards, emergency stops and alarms |
When customer samples are available, KEDE can conduct a production trial using the actual products and cartons before final acceptance.
The Full servo high speed Continuous cartoning machine uses a stainless-steel outer structure designed for production environments where regular cleaning and hygienic operation are required.
For pharmaceutical, food and cosmetic applications, the machine construction can support GMP-oriented production requirements. Product-contact and guiding components can be configured according to the application and material characteristics.
The machine structure is also designed for continuous industrial operation, with the frame providing the mechanical support required for high-speed movement.
KEDE provides technical documentation and support for machine installation, operation and maintenance.
Depending on the project, support can include:
For projects requiring on-site commissioning, service arrangements can be discussed according to the installation location and project scope.
Yes. The machine can be configured according to the upstream product feeding system and downstream conveying requirements. Line speed, product orientation and transfer height should be confirmed during engineering.
The supplied specification lists a working speed of200–280 boxes/min. Actual output depends on product characteristics, carton format, feeding method and line configuration.
The KDZ-300H is designed for continuous high-speed cartoning with servo-controlled movement. This makes it more suitable for production lines where the cartoner needs to maintain a high and consistent output.
Yes. The standard carton range is 70–180 × 35–80 × 14–50 mm. Special carton dimensions should be reviewed by KEDE engineering before production.
Yes. A leaflet folding and insertion system can be integrated when the packaging process requires an instruction sheet or product literature inside the carton.
Yes. A hot-melt glue system can be configured for cartons requiring glued closure instead of standard tuck-flap sealing.
The most useful information includes product dimensions, product shape, carton dimensions, carton material, required production speed, leaflet requirements and details of the existing production line.
Address
NO.235, Zhaqiao Road, Kunyang Town, Pingyang County, Wenzhou City, Zhejiang Province, China
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