High Speed Capsule Blister Packing And Cartoning Machine

The High speed capsule blister packing and cartoning machine pairs the DPH-380H full servo blister machine with the KDZ-300 high-speed cartoner. After the blister packs are formed, sealed and punched, they are transferred to the cartoning section for leaflet handling, carton opening, product insertion and carton closing. The product feeding section is configured according to the blister dimensions and production requirements, allowing the complete line to support different pharmaceutical packaging formats.

Integrated Blister-to-Carton Packaging Process

The line creates a continuous packaging flow from blister production to finished cartons:

Blister forming → Heat sealing → Printing / punching → Blister discharge → Product feeding → Carton opening → Leaflet insertion → Product loading → Carton closing → Finished carton discharge

The blister section prepares finished packs before transferring them to the cartoner. The feeding and transfer sections are configured around the actual blister dimensions and output requirements, helping reduce manual handling and maintain a stable connection between the two machines.

For pharmaceutical manufacturers, this configuration is suitable for continuous production where blister packaging and cartoning need to operate as one coordinated process.

DPH-380H Full Servo Blister Machine

The DPH-380H forms, seals and punches pharmaceutical blister packs before they enter the cartoning section. It uses eight independent Panasonic servo motors with touchscreen-based motion control, allowing individual production stations to be adjusted through the control system.

The machine supports PVC-ALU and ALU-ALU blister packaging with the corresponding tooling configuration.

Main Technical Parameters

Parameter	Specification
Forming Area	300 × 380 mm
Forming Depth	≤16 mm
PVC-ALU Speed	120–150 cycles/min, max. 200 cycles/min
ALU-ALU Speed	60–80 cycles/min, max. 100 cycles/min
Total Power	29 kW max.
Air Pressure	0.4–0.7 MPa
Air Consumption	200 L/h
Water Pressure	0.1–0.25 MPa
Water Consumption	600 L/h
Machine Dimensions	5600 × 1200 × 1800 mm
Machine Weight	3500 kg
Power Supply	Three-phase five-wire system

Full Servo Control

The forming, traction, heat-sealing, printing and punching sections use independent servo control. Production parameters can be adjusted through the HMI instead of relying entirely on mechanical cam adjustments.

For pharmaceutical manufacturers handling multiple blister formats, stored parameters can simplify repeat production and help maintain consistent machine settings between format changes.

DPH-380H Design Features

External PVC Roll Platform

Allows material reels to be replaced more conveniently without interfering with the main forming section.

PID-Controlled Heating

The heating system provides controlled temperature adjustment for more consistent forming and sealing conditions.

Curved-Arm Forming Mechanism

The curved-arm structure helps reduce vibration during continuous forming operation.

Slide-In Mold Design

The mold uses a slide-in structure to simplify replacement and reduce unnecessary disconnection work.

Water-Cooled Traction Roller

Helps control roller temperature during continuous operation and reduce material deformation.

Rotary 120° Manipulator

Supports controlled product transfer and individual rejection of defective blister boards.

Servo-Controlled Foil Output

Cursor alignment helps maintain registration accuracy during aluminum foil feeding.

KDZ-300 High-Speed Cartoner

The KDZ-300 receives finished blister packs and automatically loads them into folding cartons. The cartoner operates at 200–280 boxes/min, while the product feeding system is configured according to the actual blister dimensions and loading arrangement.

Technical Parameters

Parameter	Specification
Model	KDZ-300
Speed	200–280 boxes/min
Carton Size	70–180 × 35–80 × 14–50 mm
Carton Paper Weight	250–350 g/m²
Leaflet Size	80–250 × 90–170 mm
Leaflet Folds	1–4 folds
Power	5 kW, 220V/380V
Air Pressure	≥0.6 MPa
Air Consumption	160–200 L/min
Machine Dimensions	4800 × 1600 × 1860 mm
Machine Weight	4500 kg

The standard KDZ-300 is supplied without a universal product feeder. The feeding section is designed according to the blister size, shape, orientation and required loading quantity.

Why Integrate the Blister Machine and Cartoner?

A High speed capsule blister packing and cartoning machine must work at compatible speeds and maintain reliable product transfer. Simply placing two standalone machines together does not guarantee stable production.

The KEDE configuration considers the connection between the two machines during the engineering stage.

Continuous Product Transfer

Finished blister packs move directly toward the cartoning section, reducing manual collection and reloading.

Product-Specific Feeding

The cartoner feeder is designed around the actual blister dimensions and discharge orientation.

Coordinated Production

The blister machine and cartoner are configured according to the required production capacity instead of being treated as unrelated machines.

Simplified Project Coordination

Mechanical interfaces, product feeding and line connection can be handled by the same engineering team.

Pre-Shipment Testing

The complete line can be tested using actual customer products and packaging materials before shipment.

Capsule Feeding System

For capsule blister packaging, the line can be equipped with the FY-380 high-speed track feeder.

The feeder is designed for capsule products requiring controlled feeding and positioning before blister formation. A vibrating track guides capsules toward the forming section while maintaining a controlled feed rate.

The feeding configuration can be adjusted according to:

Requirement	Configuration Consideration
Capsule Size	Track and feeding dimensions
Product Orientation	Feeding direction and positioning
Blister Layout	Pocket arrangement
Production Speed	Feeder output matched with DPH-380H
Product Type	Capsule shape and dimensions

This configuration is suitable for pharmaceutical manufacturers producing PVC-ALU blister packs and selected cold-form aluminum applications.

Core Components

The main electrical and pneumatic components are selected from established industrial brands.

Component	Brand
PLC	Siemens
Touchscreen	Siemens
Frequency Drive	Schneider
Main Motor	Tai Li
Photoelectric / Proximity Sensors	SICK
Cylinders / Solenoid Valves	Airtac
Encoder / Relays	Omron
Bearings	Harbin

Component specifications can be confirmed according to the final machine configuration and project requirements.

Customization for Different Blister Products

The integrated line is not limited to one fixed blister format. The feeding and cartoning sections can be configured according to the customer's actual product and packaging materials.

Blister Feeding

The feeder can be designed according to:

● Blister length and width

● Blister thickness

● Product orientation

● Number of blisters per carton

● Required loading sequence

Carton Configuration

The KDZ-300 supports carton dimensions within its standard working range. Special carton requirements can be assessed through sample testing before production.

Line Layout

The connection between the DPH-380H and KDZ-300 can be arranged according to:

● Workshop space

● Machine discharge direction

● Conveyor height

● Operator access

● Upstream and downstream equipment

HMI Settings

Product-specific parameters can be stored in the control system to simplify repeat production and format management.

Optional Functional Modules

Additional modules can be selected according to the actual packaging and inspection requirements.

Module	Function	Application
GUK Paper Folder	1–4 fold leaflet processing	Pharmaceutical cartons
Inkjet Printer	Batch and expiry-date printing	Traceable products
Code Reader	Code verification	Product traceability
Hot-Melt Glue Unit	Carton glue sealing	High-seal packaging
Online Weight Checker	Product presence / weight inspection	Quality control
Automatic Waste Discharge	Removes rejected cartons	High-speed production

The final configuration is determined according to product samples, carton specifications, production speed and required functions.

Customization Workflow

1. Product & Packaging Assessment

KEDE reviews the product dimensions, blister specifications, carton size, leaflet requirements and target production speed.

2. Sample Testing

Customer samples are tested on the relevant equipment to verify feeding, blister forming and cartoning performance.

3. Line Engineering

The engineering team determines the feeder arrangement, machine connection, conveyor configuration and optional modules.

4. Machine Manufacturing

The equipment is manufactured according to the approved technical configuration and production drawings.

5. Factory Acceptance Test

The complete line is tested with customer samples before shipment. Machine operation, feeding stability, carton forming and packaging output are checked during the test.

6. Export Preparation

After acceptance, the equipment is cleaned, protected and packed for international shipment together with the required technical documentation.

FAQ

Can the line pack both PVC-ALU and ALU-ALU blisters?

Yes. The DPH-380H supports both packaging formats with the corresponding tooling configuration.

What is the maximum cartoning speed?

The KDZ-300 is rated at up to 280 cartons per minute, depending on the product, feeder configuration and carton format.

Can you design the feeder for our blister size?

Yes. The product feeder is configured according to the blister dimensions, orientation and required loading arrangement.

Can you test our products before production?

Yes. KEDE can conduct sample trials using your actual products, blisters, cartons and leaflets.

Can the line handle capsules?

Yes. An FY-380 high-speed track feeder can be configured for capsule feeding applications.

What carton sizes can the KDZ-300 handle?

The standard carton range is 70–180 × 35–80 × 14–50 mm. Special carton requirements should be evaluated through sample testing.

Can the line include leaflet insertion and coding?

Yes. Paper folding, leaflet insertion, inkjet printing, code reading and other optional modules can be integrated according to the project requirements.

Can the complete line be customized?

Yes. KEDE can customize the feeder, transfer section, carton configuration, line layout and optional functional modules according to the customer's production requirements.